Mechanical Music Digest  Archives
You Are Not Logged In Login/Get New Account
Please Log In. Accounts are free!
Logged In users are granted additional features including a more current version of the Archives and a simplified process for submitting articles.
Home Archives Calendar Gallery Store Links Info

Spring Fundraising Drive In Progress. Please visit our home page to see this and other announcements: https://www.mmdigest.com     Thank you. --Jody

MMD > Archives > March 2016 > 2016.03.23 > 02Prev  Next


Average Time to Rebuild a Player Piano
By Bill Maguire

Doug Bullock and Steve Marx say they can rebuild a player system
well in six days.  I don't doubt this, I know it can be done.
A "typical single-valve Standard" takes me about 70 hours to rebuild.
I will "break down" the hours each component takes me.

We all have vastly different experience, education, workshop
situations, energy/work speed, motivation levels, manual dexterity
aptitudes, etc. etc. etc.  I am a piano technician.  I also service
and rebuild player pianos for a living in the New York metro area.
I've been in the trade for 32 years.  My biggest focus has been on
the type of efficiency which does not sacrifice quality.  I was
mentored by Joe Sciortino, one of the best ever innovators and piano
tool inventors.  Joe was a "rock star" as far I was concerned.

I have had to create numerous tools and jigs and fixtures and buy
what I could from Bob Streicher and piano supply houses, etc.  It's
not like other trades -- we either have to make many of our own tools
or "make do" with what's available for certain jobs.

I came up with a great valve facing center hole tool.  I can "knock
out" a set of valve facings very fast.  I make "wise" use of power
screwdrivers; I use power screwdrivers for installing leather nuts
as well.  One of my simple jigs allows me to lay out 15 strips of
pneumatic cloth I can quickly glue the "spans" of all the pneumatics.
I like the "roller method" for gluing the sides of the pneumatics.
I drop the transmission into an ultrasonic cleaner and let it do the
work.

I can save a _huge_ amount of time rebuilding all components with
medium bellows cloth all at the same time.  I lay them out on several
work benches and disassemble them all.  I can sand all the pneumatics
at the same time, punch out and install all pouches and valve facings,
cut all the cloth at the same time, make one pot of hide glue for
everything.

Here is typical single valve Standard player action restoration time
for me: bottom bellows 12 hours; pneumatics, gaskets and leather nuts
20 hours; valves and pouches 20 hours; medium bellows components 12
hours; miscellaneous 8 hours.

Rebuilding times are going to vary _greatly_ from person to person.
Doug does _way_ more player rebuilding than I do, but I have _way_ more
experience than most "hobbyists."  When I was less experienced, that
Standard player system may have taken me 120-150 hours to restore.

Bill Maguire


(Message sent Wed 23 Mar 2016, 17:13:40 GMT, from time zone GMT-0400.)

Key Words in Subject:  Average, Piano, Player, Rebuild, Time

Home    Archives    Calendar    Gallery    Store    Links    Info   


Enter text below to search the MMD Website with Google



CONTACT FORM: Click HERE to write to the editor, or to post a message about Mechanical Musical Instruments to the MMD

Unless otherwise noted, all opinions are those of the individual authors and may not represent those of the editors. Compilation copyright 1995-2024 by Jody Kravitz.

Please read our Republication Policy before copying information from or creating links to this web site.

Click HERE to contact the webmaster regarding problems with the website.

Please support publication of the MMD by donating online

Please Support Publication of the MMD with your Generous Donation

Pay via PayPal

No PayPal account required

                                     
Translate This Page