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Video Recordings of Laser Cut Piano Rolls
By Piotr Barcz

I've been in Poland since the start of February and I brought all of
my rolls that I made for myself using my Spencer Chase laser perforator
to play on my Francis Bacon player piano. It not only has a functioning
tracking pneumatic (rebuilt by Lance Reed five years ago so it's snappy
as heck) but it also has a tight pouch system, unlike my Conway piano
which struggles to even trigger notes on new QRS rolls if the punches
are one row in length.

Here's the video of the three rolls: https://youtu.be/JmUThWJVpXI
Attachment thumbnail [ 1. https://youtu.be/JmUThWJVpXI&t=203s Who? [ 2. https://youtu.be/JmUThWJVpXI&t=894s I've Got a Feeling I'm Falling [ 3. https://youtu.be/JmUThWJVpXI&t=965s I've Got a Feeling I'm Falling [ 4. https://youtu.be/JmUThWJVpXI&t=1396s You're the Cream in My Coffee One roll of the old run was punched on low quality Kraft that cost me more than the new stuff I started using that's better, not to mention I hadn't had the perforator setup with the paper running against the rear bearing roller, which allowed a bit less squareness to be achieved as the paper was going under the pinch roller. As I noted in the video about that first roll, there are ragged edges that might've been cut when I had 3D-printed guides from Spencer that I inevitably mounted in such a way they were impossible to adjust properly. I replaced them with the wooden guides again and got slightly better results afterward. You can also see the wandering of the holes after cutting multiple full-length slots in succession. By the time those long back-and-forth moves had been made and then the edges cut, the paper had shifted and then the bridging is misaligned with the head slot. This was still present on the second run but not to that horrible extent. However, despite all of that, the roll did track well enough to play properly without any issues, even when it was marginally close to opening up wrong notes on a particularly bad jerking of the tracking system. Oh -- Also at the time, the paper I had been using had expanded from humidity which made it necessary to cut the roll overwidth by 3 mm and then dry it on the radiator, leaving the paper a bit crinkly but still playable. However the width was then 285 mm [11.22 inch], QRS's width, the marginally wide enough size to track properly. The second roll was the first roll I cut after resetting the perforator, fixing the missed focus of the laser, and speeding up cutting speed from 750 mm per minute to 5000 mm per minute! The roll finished cutting in an hour and a half or so. Improvements to note: Much better edges that still do wander but not as fast or rough as with the old paper and the paper itself is much better, smoother, and being cut at the right size from the getgo. However I did notice some hole size inconsistency and this is more than likely because the wooden guides are warped, and on fast and aggressive backstrokes (which is what 5000 mm per minute cutting speeds do) the paper would sometimes twist enough to make a bit of a loopy looking hole. This hasn't affected any playback accuracy as the hole still starts at the correct point but I'll give any criticism credit because it looks absolutely ridiculous. (Just wait 'till someone figures out how to cut scalloped edge holes!) The last roll is from the same run: a Blu-Cut Duplicate this time without the Duo-Art coding. (I don't have a Duo-Art piano so I don't need Duo-Art coding, and I didn't have a scale for it at the time). The Tempo issues I believe are present because I removed the guide rails from my wind motor which lets the valves slide around a bit. I'm not sure if that actually caused any of the slight Tempo inconsistencies because I've run rolls at one foot per minute with no Tempo problems. Anyhow, that will be solved when I recut the roll at the full length or just under it, depending on if I need to round the punch rates to get bridging to be of the correct thickness. My cut runs at a Tempo of around 55 or something (35 on my Tempo meter which is two feet per minute too fast). The original roll (which also has a faster indicated Tempo than I like anyway) runs at like Tempo 90 or 95, but I think if playing at my Tempo with whatever change in the punch master there may be to get bridging right, the Tempo will be probably closer to Tempo 80. Hole sizes will all be correct too but, if I can, I will test play that first Duo-Art cut on a restored Duo-Art grand to make sure everything expresses right. Piotr Barcz currently in Poland

(Message sent Fri, 21 Feb 2025 02:30:09 -0800 , from time zone -0800.)

Key Words in Subject:  Cut, Laser, Piano, Recordings, Rolls, Video